A high degree of automation and individual tool construction: this is the short description of a completely new polyurethane system for producing foam-filled roller shutter casing profiles at Roma KG in Burgau. With 1,000 employees, the company manfactures roller shutters, Venetian blinds and textile screens at five locations in Germany.
IMG with Live Stitch - Premium Color Contrast
Add a live stitch to IMG skins for a premium look and to complex 3D geometries without visible grain distortion – a comparatively economic way to produce premium surfaces for automotive instrument panels or door panels.
A contrasting live stitch massively increases part value. A variety of decors can be produced during the same process. The process is simple and the result impressive – in both a visual and economic sense:
- IMG thermoform and trim a TPO skin
- Add a contrasting live stitch to the skin (manually)
- Press laminate and edge fold the skin
The skin is produced in a universal FRIMO IMG forming and laminating machine. The machine has run in our customer’s plant for 10 years with the highest yearly operational availability. It processes optimized skins in 60-second cycles using the in-line concept and was expanded slightly for its new task.
Maximum integration – that’s the best way to describe the press laminating/edge folding concept. In coordination with the customer, the edge folding process was accomplished with minimal re-work. It is completed in a standard machine that takes up only 2.8 x 1.5 m.
- 4 different substrates (left/right, with/without integrated lighting)
- 2 processes: press laminating and edge folding
- 2 skins (with and without seam)
The thermoforming process creates variations in the foil thickness. Foil shrinkage is also considered and compensated for in FRIMO tooling. Space savings were created during process integration through the incorporation of existing machines. Process errors and scrap rates are minimized through an integrated final inspection stage with automatic foil and seam color detection. And finally, material costs are lowered for more efficient production.
Contact for questions and additional information:
FRIMO Freilassing GmbH
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Combine injection molding and PU processing to establish an all-in-one solution for customers. That is the basis of the cooperation between the Chinese injection molding machinery company YIZUMI and FRIMO, which was signed in February in China by YIZUMI CEO Richard Yan and FRIMO CEO Dr. Christof Boensch. Both partners aim to establish a long-term partnership in this area to offer customers an additional value.